Everything You Need to Know About DG Sets | Price, Full Form, HSN Code, Maintenance
DG Set, also known as Diesel Generator Set, is an essential component of modern-day infrastructure. With the increasing demand for uninterrupted power supply, DG Sets have become a necessity for industries, commercial establishments, and residential complexes. In this article, we will discuss everything you need to know about DG Sets, including their full form, price, HSN code, and maintenance.
What is a DG Set?
A DG Set is a combination of a diesel engine and an alternator that converts diesel fuel into electricity. The diesel engine is the prime mover that drives the alternator, which generates electricity. DG Sets are available in various sizes and capacities, ranging from a few kilowatts to several megawatts. They are used in different industries, such as hospitals, data centers, telecom, manufacturing units, and construction sites, to provide backup power during power outages or as a primary source of power in remote locations.
DG Set Full Form / DG Set Meaning
The full form of DG Set is "Diesel Generator Set." It is a self-contained unit that consists of a diesel engine, an alternator, a fuel system, a cooling system, and a control panel. The diesel engine burns diesel fuel to produce mechanical energy, which drives the alternator to produce electricity. The control panel monitors and controls the DG Set's operation and protects it from overloading, overheating, and other faults.
DG Set Price
The price of a DG Set depends on its size, capacity, brand, and features. Generally, the larger the size and capacity, the higher the price. A small DG Set of 5-10 kW capacity may cost around Rs. 1-2 lakhs, while a medium-sized DG Set of 50-100 kW capacity may cost around Rs. 10-20 lakhs. A large DG Set of 500 kW or more capacity may cost several crores of rupees.
HSN Code for DG Set
HSN stands for Harmonized System of Nomenclature, which is a code system used to classify goods for taxation purposes. The HSN code for DG Set is 8502. This code covers all types of generators, including DG Sets, that operate using any fuel or other sources of energy.
DG Set Maintenance
Regular maintenance of a DG Set is crucial for its optimal performance and longevity. It involves various activities, such as daily checks, weekly inspections, monthly servicing, and yearly overhauling. Some of the common maintenance activities for a DG Set are:
- Checking the fuel level and topping up if necessary.
- Checking the oil level and replacing or topping up if necessary.
- Checking the coolant level and adding if necessary.
- Checking the battery condition and charging if necessary.
- Inspecting the air filter and cleaning or replacing if necessary.
- Inspecting the fuel filter and replacing if necessary.
- Checking the electrical connections and tightening if necessary.
- Testing the DG Set's operation and performance.
DG Set FAQS
What is the ideal location for installing a DG Set?
The ideal location for installing a DG Set is a well-ventilated, dry, and level surface with adequate space for maintenance and servicing. It should also be located away from living areas or buildings to prevent noise pollution.
Can I use a DG Set as a primary source of power?
Yes, DG Sets can be used as a primary source of power in areas with no or limited access to the grid. However, they are less efficient than grid power and may be expensive to operate in the long term.
How often should I service my DG Set?
DG Sets should be serviced regularly to ensure optimal performance and longevity. Daily checks, weekly inspections, monthly servicing, and yearly overhauling are recommended.
What is the difference between a standby and prime rated DG Set?
Standby rated DG Sets are designed to operate for short durations, typically up to 200 hours per year, and are used as backup power sources. Prime rated DG Sets are designed to operate for longer durations, typically up to 500 hours per year, and can be used as primary power sources.
How long can a DG Set run continuously?
The continuous running time of a DG Set depends on its capacity, fuel tank size, and load. Small DG Sets can run for a few hours, while large DG Sets can run for several days without refueling.
What is the difference between single-phase and three-phase DG Sets?
Single-phase DG Sets are designed to supply power to single-phase loads, such as homes and small businesses. Three-phase DG Sets are designed to supply power to three-phase loads, such as factories, hospitals, and large buildings.
How do I calculate the required capacity of a DG Set for my business or home?
The required capacity of a DG Set depends on the total power consumption of your business or home, including all appliances and equipment. You can calculate the required capacity by adding up the wattage of all the devices and multiplying it by a safety factor of 1.25 to 1.5.
Conclusion
DG Set is an essential component of modern infrastructure that provides backup power during power outages or as a primary source of power in remote locations. It is a self-contained unit that consists of a diesel engine, an alternator, a fuel system, a cooling system, and a control panel. The price of a DG Set depends on its size, capacity, brand, and features, while its HSN code is 8502. Regular maintenance of a DG Set is crucial for its optimal performance and longevity. By following the recommended maintenance schedule, you can ensure that your DG Set operates efficiently and reliably.
