What is a DG Set
A DG set or Diesel Generator Set is a machine that generates electricity by using a diesel engine to convert mechanical energy into electrical energy. It is essential equipment for providing power in various sectors, including industrial, commercial, and residential areas.
In this article, we will discuss the full form of DG set, HSN code, various sizes, working principle, general uses, and applications of the DG set.
Full Form and HSN Code of DG Set
DG set stands for Diesel Generator Set, which consists of a diesel engine and an alternator to produce electricity. The HSN code for DG set is 8502, which is the code for the electric generating sets and rotary converters.
Various Sizes of DG Set
DG sets come in various sizes, ranging from 5 KVA to 2500 KVA. The size of the DG set depends on the power requirement of the consumer. For example, a 5 KVA DG set can provide power to a small shop, while a 2500 KVA DG set can provide power to a large factory.
Range of DG Set
The range of DG sets varies depending on the power output required. Typically, DG sets are available in the following power ranges:
- Small DG sets: 1 kVA to 5 kVA
- Medium DG sets: 5 kVA to 1000 kVA
- Large DG sets: Above 1000 kVA
Small DG sets are usually used for domestic or small commercial applications, while medium and large DG sets are used for industrial and commercial applications such as hospitals, data centers, manufacturing units, and large commercial buildings.
Working Principle of DG Set
The working principle of a DG set is based on the principle of electromagnetic induction. It consists of a diesel engine, an alternator, a fuel tank, a cooling system, and a control panel. The diesel engine converts the chemical energy of diesel into mechanical energy, which drives the alternator to produce electrical energy.
The fuel tank stores diesel, which is used as a fuel for the diesel engine. The cooling system helps to maintain the temperature of the diesel engine and prevent overheating. The control panel regulates the functioning of the DG set, such as starting and stopping the engine, monitoring the voltage and frequency, and protecting the DG set from overloading and short circuits.
General Uses of DG Set
DG sets are used for various purposes, such as providing backup power during power outages, powering remote locations, and generating power in areas where the grid power is not available. DG sets are also used in the construction industry, mining industry, and agriculture industry. They are also used for mobile applications, such as powering trucks, boats, and RVs.
Applications of DG Set
Commercial and Industrial Applications:
DG sets are extensively used in commercial and industrial sectors, such as hospitals, malls, hotels, data centers, and manufacturing plants. These sectors require an uninterrupted power supply to ensure smooth operations, and DG sets provide backup power during power outages.
Construction and Mining Applications:
DG sets are used in the construction and mining industries for powering heavy machinery and equipment. These industries require high-power output, and DG sets provide a reliable source of power to ensure the smooth functioning of the machinery.
Agriculture Applications:
DG sets are used in the agriculture industry for irrigation, crop drying, and other agricultural processes. These processes require high-power output, and DG sets provide a reliable source of power to ensure the smooth functioning of the equipment.
Residential Applications:
DG sets are used in residential areas for providing backup power during power outages. They are also used in remote areas where the grid power is not available. DG sets provide a reliable source of power to ensure the smooth functioning of household appliances and equipment.
10 tips to consider before buying a DG set
Power Requirement:
Determine the power requirement of your equipment and appliances to choose the right size of the DG set.
Fuel Efficiency:
Check the fuel efficiency of the DG set to ensure cost-effective and eco-friendly operation.
Noise Level:
Consider the noise level of the DG set to ensure it meets the regulatory requirements and doesn't cause disturbance to the surroundings.
Maintenance Requirements:
Check the maintenance requirements of the DG set to ensure its longevity and reliability.
Brand Reputation:
Choose a reliable and reputable brand to ensure quality and after-sales service.
Warranty and Service:
Check the warranty and service provided by the manufacturer to ensure hassle-free maintenance and repair.
Installation Requirements:
Determine the installation requirements of the DG set, such as space, ventilation, and electrical connections.
Compliance with Standards:
Ensure that the DG set complies with the relevant safety and environmental standards.
Price:
Compare the prices of different brands and models to choose the most cost-effective option.
Future Expansion:
Consider future expansion plans and choose a DG set that can accommodate your growing power requirements.
List of DG Set Manufacturers
- Cummins India Ltd
- Kirloskar Oil Engines Ltd
- Mahindra Powerol Ltd
- Ashok Leyland Ltd
- Caterpillar India Pvt Ltd
- Honda Siel Power Products Ltd
- Greaves Cotton Ltd
- KOEL Green Ltd
- Escorts Ltd
- Yamaha Motor Solutions India Pvt Ltd
- Atlas Copco India Ltd
- Perkins Engines Company Ltd
- Sterling Generators Pvt Ltd
- JCB India Ltd
- Eicher Engines
- MTU Onsite Energy GmbH
- Wärtsilä India Pvt Ltd
- Kirloskar Electric Company Ltd
- Mitsubishi Heavy Industries India Pvt Ltd
- Siemens Limited
- Birla Power Solutions Ltd
- Mahindra & Mahindra Ltd (Engines & Generators Division)
- Bajaj Power Equipment Pvt Ltd
- Sudhir Power Ltd
- Cooper Corporation Pvt Ltd
- FG Wilson (Engineering) India Pvt Ltd
- Perkins India Pvt Ltd
- Sterling and Wilson Pvt Ltd
- Powerica Limited
- Emerson Network Power (India) Pvt Ltd
- Ingersoll Rand India Ltd
- Greaves Power Pvt Ltd
- Vijay Engineering and Machinery Company
- Kirloskar Ferrous Industries Ltd
- Techno Power & Electricals
- Kohler Power India Pvt Ltd
- Mahindra Generator Division
- Sterling Generators Pvt Ltd
- Gmmco Ltd
- Cummins Generator Technologies India Ltd
- Ashok Leyland Power Solutions Ltd
- Wartsila India Pvt Ltd
- KEL Power Systems Pvt Ltd
- Dewanchand Ramsaran Industries Pvt Ltd
- Sri Sai Ram Engineering Industries
- A. S. Industries
- Jyoti Engineering Combine
- Inizio Industries
- Vardhman Engineering
- Indus Power Corps
How does the DG Set help to run your business smoothly?
DG sets play a critical role in ensuring that businesses can run smoothly even in the event of power outages. Here are some ways in which DG sets can help businesses:
- Uninterrupted Power Supply: DG sets act as backup power sources in the event of power outages, ensuring that businesses can continue to operate without interruption. This can prevent loss of productivity, revenue, and customer goodwill.
- Increased Reliability: DG sets can increase the reliability of a business's power supply by providing backup power in the event of power grid failures. This can help businesses avoid costly downtime and equipment damage.
- Cost Savings: DG sets can help businesses save money by reducing their dependence on grid power and providing an alternative, cost-effective power source.
- Compliance with Regulations: Many businesses are required by law to have backup power sources to ensure continuity of operations. DG sets can help businesses comply with these regulations and avoid penalties.
- Peace of Mind: With DG sets in place, business owners and managers can have peace of mind knowing that their operations will continue uninterrupted in the event of power outages or grid failures.
Overall, DG sets can play a crucial role in ensuring that businesses run smoothly by providing reliable backup power sources, increasing uptime, and reducing the risk of downtime and lost revenue.
- What is a DG set?
A DG set, also known as a diesel generator set, is a backup power source that uses a diesel engine to generate electricity. It is often used as a backup power source in the event of power outages or grid failures. - What size DG set do I need for my business?
The size of DG set you need for your business depends on your power requirements. You should consult a qualified electrician or generator supplier to determine the appropriate size of DG set for your needs. - How often should I service my DG set?
DG sets should be serviced regularly to ensure they remain in good working condition. The frequency of servicing depends on the manufacturer's recommendations and the amount of use the DG set receives. - Can I use a DG set as a primary power source?
While DG sets can be used as a primary power source, they are typically designed as backup power sources. Using a DG set as a primary power source may result in higher fuel costs and increased maintenance requirements. - Can I connect my DG set directly to my electrical panel?
DG sets should not be directly connected to electrical panels without the use of a transfer switch or other protective equipment. Directly connecting a DG set to an electrical panel can pose a risk of electrocution and damage to electrical equipment. - How long can a DG set run continuously?
The length of time a DG set can run continuously depends on the size of the fuel tank and the power output of the generator. Most DG sets can run for several hours to several days on a single tank of fuel. - Can I operate my DG set indoors?
DG sets should never be operated indoors due to the risk of carbon monoxide poisoning. DG sets should only be operated in well-ventilated areas outdoors. - Can I run my DG set on other fuels besides diesel?
While most DG sets are designed to run on diesel fuel, some models can also run on other fuels such as biodiesel, natural gas, or propane. However, it is important to consult the manufacturer's recommendations before running a DG set on any fuel other than diesel. - Can I use a DG set for residential backup power?
Yes, DG sets can be used for residential backup power. However, it is important to choose an appropriately sized DG set for your home's power requirements and to follow all safety guidelines for installation and operation. - How much does a DG set cost?
The cost of a DG set depends on several factors, including the size of the generator, the manufacturer, and the features and capabilities of the unit. DG sets can range in price from a few thousand dollars to several hundred thousand dollars.
Conclusion
DG sets are essential equipment for providing power in various sectors, including industrial, commercial, and residential areas. They come in various sizes, ranging from 5 KVA to 2500 KVA, and their working principle is based on the principle of electromagnetic induction.
DG sets are extensively used in commercial and industrial sectors, construction and mining industries, agriculture industry, and residential areas. They provide a reliable source of power to ensure the smooth functioning of machinery, equipment, and household appliances
